There are several factors to consider when purchasing a used tyre recycling plant. Here are some of the typical uses of these plants, the different stages, safety devices, and the cost of purchasing one. The Beston tyre recycling plant is one of the most reliable options available in the market today. This tyre recycling plant uses advanced technology to produce recycled products that are safe to use. Furthermore, it has a long service life.
Typical Uses Of A Waste Tyre Recycling Plant
Among the most important uses of a waste tyre collection system are a variety of industrial processes. Whether the tyres are used for recycling purposes or they are destined for scrap metal, the process of turning them into valuable products depends on the type of equipment used. For instance, some plants use cryogenic technology to process waste tyres. This technology makes use of liquid nitrogen to cool down the tyres to extremely low temperatures, removing the steel wires from them. Powerful magnets then remove the remaining metal components from the used tyres, resulting in a clean product that can be recycled again.
By converting waste tyres to fuel oil, a used tyre recycling plant can save a huge amount of energy that would have otherwise been wasted. The waste rubber can also be used to power heat reactors, saving fuel energy for the entire production process. Despite its high cost, the process of tyre recycling is a highly profitable one. Beston, a leading manufacturer of pyrolysis machine, has won numerous international patents. With these credentials, you can rest assured that Beston products are of the highest quality.
Stages Of A Waste Tyre Recycling Plant
The first stage of a waste tyre recycling process involves removing the tyre’s steel wires. These are then fed into a Fornax R-Series secondary shredder. This high-torque, low-speed equipment shatters the tyre into variable-size strips. At this stage, the metals are separated from the rubber, leaving a clean, oil-like material. This liquid oil is then cooled and can be marketed as a low-steel-derived fuel.
The process is followed by the production of rubber powder, which is used for further processing. The solid mineral stream produced by tire pyrolysis is called “char”. The char is composed of carbon black, which is destroyed when burned. The carbon black used in tires was primarily for reinforcing the tire and providing abrasion resistance. During its working life, the tyres must withstand enormous forces. The combination of these properties makes for an extremely durable tyre. The typical composition of a tyre is listed in Table 2.
Safety Devices
Tyre recycling plants have various safety devices installed to ensure worker and public safety. These include pressure gauges, thermometers, vacuum pumps, alarm systems, explosion-proof devices, water seals, and safety valves. When a hazardous substance is released during the pyrolysis process, these devices will shut down the machine. If the device detects a gas leak, an alarm will sound. Workers can also manually open or close the safety valves if they feel a hot spot on the machine. Get waste tyre pyrolysis plant cost here.
The waste tyres should be smaller than 50mm for batch-operating pyrolysis plants. However, if the tires are larger, the entire process will be faster and less costly. The waste tires are injected into a reactor where they are heated using wood, fuel gas, or both. Once the temperature reaches 120°F, the waste tyres produce oil gas.
Cost Of A Waste Tyre Recycling Plant
When deciding on the cost of a waste tyre recycling machine, you should also consider its environmental performance. The plant has special features such as auto feeding and discharge systems, multiple point temperature and pressure monitoring, and a central electric control system. Moreover, it does not emit any air pollution during its operation, and its fuel oil is suitable for use in cement, steel, glass, and boiler factories. It is also very effective in reducing the cost of waste tyres and can be sold in different countries.
The initial investment in a waste tyre recycling plant consists of time. This time is spent on researching various aspects of the business and learning about the beston tyre pyrolysis plant that would be required. In addition to that, you need to decide how many tyres you can collect in your area. Moreover, you need to determine what materials can be made from tyres. Lastly, you must choose a location where you can operate your waste tyre recycling business.