Asphalt Batch Plants

Many things make up the modern world’s infrastructure, which may covers global telecommunications and modern mass transit. Of course, these things do not come from nowhere and thus must be produced by humans, such as fiber optic cables, steel girders that make up building and by way of the highway and road systems that make mass ground transition possible. Asphalt and other roadstones are essential to the modern world, which shows the importance of asphalt plants. How does a asphalt plant work? It  is fairly simple for users to understand. However, aggregate, sand, a filler like stone dust and a binder agent, usually bitumen, though some recipes to this day still call for far. Once properly heated, the various materials become a single type of material that is kept hot before being poured on the surface to build roads and parking lots.

asphalt batching plant

One particular type of asphalt generation apparatus is the asphalt batch plant, a large scale system preferred by many roadway engineers. A batch plant takes the sand, aggregate and other materials, and pumps it through different specialized cold feed hoppers and sends it directly into a heater drum. From there, the material (called a batch) is heated to the temperature that the material requires. The then-heated aggregate is filtered into a number of heated bins, dependent on the exact size of the aggregate. Every bin in the apparatus releases a specific amount of process aggregate into a device called a weigh hopper. Once this is done, it is released into a mixing drum to continue the process, and users often select reliable hot mix plant manufacturers to finish the task.

The next step of the mixing process takes place inside the drum of the plant mix asphalt. Dry filler material, usually stone dust, and a binding agent, usually bitumen, is added to the mixing drum. Once the system properly blends all those elements together, the final product is unloaded into the vehicles that will deliver the finished product to the work site or into a hopper that collects and weighs the material for redistribution later. Particularly fast working plants can also increase production by heating the next batch on the line while the previous batch of asphalt or other roadstone is being mixed in the mixing drum, allowing for the entire plant to be put to use to speed up the production process.

These plants, also known as batch heater plants, are preferred for certain sorts of road laying projects. These are the projects where only a relatively small amount of asphalt is needed, but it shortens running of the material, and a low volume of asphalt is needed, such as with a small project such as a short roadway repair or a small parking lot. Another advantage of plants of these types is that a different recipe for mixing up asphalt can be used with each mix with relative ease, allowing a wider variety of asphalt mixtures to be cooked up quicker and more efficiently then it would in a plant designed for larger production runs of the material. Some of these plants are even so small as to be mobile enough to go to the work site directly.


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